Tag: Repair Work

The Perry Panel: Getting Started

We just recently got asked to take a look at a beautiful piece of Tiffany-style stained glass that we’re told has a Hollywood history. Looking at this beauty, we can believe it–just like we can believe it’s seen a fair bit of use.

Kevin will be taking a closer look at this Perry Panel to find the breaks that need fixing and to get a feel for the glass and other materials that will be needed to bring back the full beauty of this gorgeous piece of work. If and as the repair commences, we’ll keep you posted on how it goes.

If you’d like a closer view of our process, we invite you to look at “How to Work with Us” or to read through our work on the Smith Panel Combination. If you’d like to get on the inside of that process, reach out via our Contacts page or using the form below; we’d love to hear from and work with you!

And if you’ve got some writing needs that need attention, reach out to our associates at Elliott RWI!

Sometimes, the Simple Suffices

While we delight in the colors and textures of art glass, reveling in building new pieces of stained glass art for our clients, we also do no small amount of repair work. Too, living in the beautiful Texas Hill Country gives us an appreciation for the open vistas and the views of our limestone hills covered in oak, cedar, and mesquite. So we’re happy to work with clear glass, too.

As it happens, we’re not alone in enjoying a view through a clear glass window. A client of ours brought us a piece that had seen some use, certainly, hoping that we could restore it to a condition where it will let in the light and the gorgeous views for which the Hill Country is rightly known while still keeping the outside outside and the inside in. Like musicians playing their scales, we know that keeping in practice with the basics is key to doing more intricate work, so we said “Sure; let’s take a look.” And there was something to look at, certainly…

How it came to us; photo by Kevin Elliott

Work to be done included repairing the came that could be fixed, replacing the came that could not be and the glass that had fallen away, polishing the glass in place, and preparing the lot for installation. The client had another panel on hand, as well, and was kind enough to offer it to us as an example of what they wanted; there’s much to say about a matched set.

The panel needing repair and the standard of comparison; photo by Kevin Elliott

It’s always helpful to have a model to follow, and so we got to work on it, cutting glass to replace the missing pieces, polishing those that were already there, and fitting the whole into came to give it the form and structure it needs. That done, we applied a patina to the came, which helps protect it from the weather in addition to making it match the model our clients helpfully provided. The result is below, ready to go back into place to help a happy home stay well-lit and weather-tight!

The job done; photo by Kevin Elliott

If you’ve got a piece of glass that needs some attention–or if you’d like a new piece of your very own designed, built, and installed–let us know; we’re happy to help! Please, give us a call at 830-890-1509, or message us via our “Contacts” page to see what all we can do for you!

And if you need some writing done, please reach out at Elliott RWI!

The Smith Panel Combination: Doing the Math

Last week, we noted getting started on a new project: the Smith Panel Combination. We’re excited to be working on the project, and for several reasons. For one, it’s always good to have work to do. For another, the panels really are quite pretty, and it’s always a pleasure to work with beautiful things in the shop; really, it’s one of the reasons we work with stained glass to start with!

The project at present; photo by Geoffrey B. Elliott.

One of the other reasons we’re looking forward to working on the project is the challenge it presents. We noted last time that we’ve got to find a way to combine the two panels into a single installation, and we have to find a way to strengthen the construction so that it will hold up over time. If you look at the picture of the project above, you’ll see that, although the panels are framed in came, they are composed of individual cut pieces of colored and textured glass; the edges of those pieces are wrapped in a copper foil and soldered over to join them together.

The advantage of the technique is that it allows for great detail in the work; cutting glass in curves and small parts is a skill in itself, as is fine solder-work, but deploying those skills allows for more complex pieces to be made in smaller spaces. The weakness, of course, is that there are a lot of joints, and they are not very strong; came is a more robust joining technique in no small part because it occupies more space and can provide more structure therefore. At the same time, the came takes up more space, so it doesn’t allow as much detail per square foot or yard.

Addressing the issue, for us, means integrating the two techniques: foil-and-solder and came-framing. Working out how to do that is where we’re at at the moment. It’s not enough to just slap some copper on some glass and cram it into the frame that exists; we’re going to be resetting some of the pieces and reinforcing the frame with additional came-work. That means we have to work out where the new came will be minimally intrusive, allowing for the most strength to be brought in while still keeping the most detail possible. That begins with sketches, such as are showing up as preliminaries already.

It also involves some complex calculations. Each kind of glass we use–and we use lots of different kinds!–has its own strength, as do the various solders and cames we employ. Figuring out what needs to go where to have the maximum effect takes no small amount of pencil-pushing; it’s not the kind of thing that can be leapt into with abandon, not and have it work well over the long term. And since we mean to build (and repair) to last, it is the kind of thing we take seriously.

We take it seriously with all of the work we do. If you’d like some of that to be for you, please, give us a call at 830-890-1509, or message us via our “Contacts” page. We’d love to hear from you!

The Smith Panel Combination: Getting Started

We’re proud of the work that we do, and we want to share that work with you! So, as we’re getting started on a new project, we figured we’d bring you along for the ride and show you something of a work-in-progress view of things as a new repair and alteration job gets started. This’ll be the first in what we hope is a series of posts that’ll show you how we go about doing what we do–and what we can do for you!

The project, which we’re calling the Smith Panel Combination, is a fairly typical project for us in some respects. Our client has some older stained glass pieces that need some repair. In the photos below, taken in our shop after we got them home, a few bits of glass that’ve cracked show up. Too, the panels, done almost entirely in Tiffany-style, show some bowing where the glass has clearly been subjected to flexion and other pressures–and where it will break if something’s not done.

A couple of complications are already evident. One is the sheer size of the panels, given their construction; they’re large pieces, and the technique used to build them in the first place is one we’d normally only apply to smaller works or smaller components of larger pieces. We’ll be addressing some of that as we move through the work; we want to be sure that the piece we return to the client will hold up over time and be something that the client’s children, grandchildren, and great-grandchildren can look at and still see the beauty of the light coming through the class.

The other major complication is that, although the panels are akin, they are currently separate pieces–and the client wants them combined into one larger window, framed in cedar, for installation. Again, the pieces are akin; they clearly already belong together. However, they’re not designed, in themselves, to be two pieces of a single whole; harmonizing them to fit together will be an artistic challenge. But we’re ready to face that; indeed, we welcome the chance to show what we can do!

Please, give us a call at 830-890-1509, or message us via our “Contacts” page; we’d love to talk about meeting your stained glass and art glass needs!

Read about the continued progress of this project here!

Selections to the Cabinets

As we continue to try to keep you abreast of work we’ve done, we’re looking back at some of our projects in the past several months. A few of them have taken the form of working on cabinet inserts, beautifying kitchen spaces for our friends and neighbors in the Greater Kerrville area and beyond. The Clausewitz Cabinets were among them; the folks we did the work for had had some cabinet work done in their home, and they were fond of the inserts they’d had before. The only problem was that those inserts were too small for the new cabinets! Fortunately, we were able to add some expansion panels to them, letting the folks keep things they’d loved before as they got into things they were coming to love now:

The broader came you see holding the original central panel in place is some of the zinc came we’ve noted before; a kitchen cabinet has to get opened and shut often, and sometimes with a fair bit of vigor, so it has to be able to stand up to use. The clear panels at top and bottom allow for ease of viewing, while the beveled panels to the sides add visual interest while still foregrounding the original etched glass. The folks we did the work for seem to be happy with it, and we’re pleased with the performance, too!

We had another couple of unrelated pieces come in, too. They’ll speak for themselves:

We hope you like them; maybe you’d like something like them for your own? If so, give us a call or send us a message at 830-890-1509, or email us at heartsdesirestainedglass@gmail.com; we’d love to hear from you, and we’d love more to work with you!

More Door Work

As we continue to try to keep you abreast of work we’ve done, we’re looking back at some of our projects in the past several months. Another of them, another front door, was brought to our attention by some other folks who have the good luck to live in the Texas Hill Country. Like the Cassidy Door, these folks’ front door had an intricate panel in it, this one composed mostly of bevels; like the Cassidy Door, too, it’d seen a fair bit of weather, as well as a fair bit of use–and it had less support going in than the Cassidy Door’d had. When it came to us, we saw the effects:

In addition to having some cracked glass and some came that’d snapped, the unsupported panel had moved around so much in the door that the putty put in to hold the glass more firmly inside the came had started to crumble and peel away. The putty normally helps the glass to stay still in its pieces of came, and it helps to weatherproof the panel as a whole, keeping air from coming in around the individual pieces of glass. When it’s not there, things get drafty in a hurry–which makes for higher electric bills, as well as increasing the amount of damage that happens every time the door gets opened or shut.

Fortunately, we keep came and putty and the like on hand. That let us be sure that when we replaced the pieces that needed it, we could be sure they fit together snugly. And we made a point of putting a couple of pieces of support into the repair that hadn’t been there before, an extra layer of a harder zinc came affixed behind the outside face of the window, following the lines and curves of the artistic bevels to add another bit of strength to the panel so that it can hold up better against use and weather. From the outside, it doesn’t show at all, and even from the inside, it’s hard to see unless you’re looking really hard at just the right place; see for yourself:

There’s a door that’ll stand up to years of use and still look good. It’s certainly not the last one we’re going to do. Maybe we can do one for you! Give us a call or send us a message at 830-890-1509, or email us at heartsdesirestainedglass@gmail.com; we’d love to hear from you, and we’d love more to work with you!

The Cassidy Door

As we try to keep you abreast of work we’ve done, we’re looking back at some of our projects in the past several months. One of them, the Cassidy Door, was brought to our attention by some folks nearby in the Texas Hill Country. Their front door had an intricate panel in it, one composed of bevels and various textures of clear and frosted glass. Like all front doors in the area, it’d seen a fair bit of weather, and it’d seen more use than most. When it came to us, it had a fair bit wrong with it:

A fair bit of the came–the metal support structure into which the individual pieces of glass are fitted–had broken, whether where the pieces were soldered together or where the metal itself had fatigued from years of the panel moving when the door was opened or closed or rattled by the winds that blow across the hills, rustling the cedar and mesquite that grows on them. Too, a few of the pieces of glass, themselves, had cracked for much the same reasons.

We were able to get the panel out of the door and the parts needing repair and replacement pulled out, fixed up, back together, and cleaned up. The panel went back into the door, along with some additional reinforcement to help keep the kindly Hill Country weather from getting too much hold on it, and the door went back into its frame at home, looking like this:

It’s not the only piece we’ve done, of course, and it’s not the last one we’re going to do. Maybe we can do one for you! Give us a call or send us a message at 830-890-1509, or email us at heartsdesirestainedglass@gmail.com; we’d love to hear from you, and we’d love more to work with you!